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E-POWER protective pipes for climate-neutral energy generation

Cable landing for BorWin4 and DolWin4
Undercrossing of the island of Norderney
Bringing the wind power onshore
In 2030, the wind farms at sea are expected to provide as much electrical energy as 25 large coal-fired power plants. This enormously high amount of energy must be transported to the mainland with low losses and fed into the German electricity grid. For this purpose, the cable routes must cross under the island of Norderney in order to be able to land in the coastal area of Hilgenriedersiel.
This complex project is being carried out by the Ludwig Freytag Group on behalf of the transmission grid operator Amprion. The island crossing itself is carried out using the resource and environmentally friendly HDD ("horizontal directional drilling") method. In two sections, two boreholes each will be drilled from the centre of the island in the direction of the north and south beaches, into which the protective pipe strings for the subsequent cable laying will be pulled. For the first construction phase, two pipe strings of 1,100 m each were welded together on the south beach, brought to the north side of the island by tugboat and then pulled into the bore channel from the starting pit in the middle of the island. In further construction phases, the protective pipes between the centre of the island and the south beach as well as from the south beach under the tidal flats to the mainland will be installed in the same procedure.
Taking into account the expected intensive stress on the pipe wall during trenchless laying, the long installation length of the individual pipe strands and the high operating temperatures in the cable routes, the project partners decided to use the high-temperature-resistant E-POWER cable conduit system from Gerodur. Already in the planning phase, the technical staff of the Saxon company assisted in the ion of an optimal pipe material and actively supported the welding and laying services on site.

TECHNICAL SPECIFICATIONS

Type of pipe
 
E-POWER EMDS protective pipe high performance class LHT®
DN/­­OD 400 x 44,7 mm /­­ SDR 9
Straight length of 20 m - 12,980 m
Installation
 
Horizontal Directional Drillling (HDD)
Specialties
 
temperature stable
Contact
 
Anwendungstechnik Gerodur
Andreas-Schubert-Straße 6
D-01844 Neustadt in Sachsen
Telefon: +49 3596 58330
E-Mail: anwendungstechnik@gerodur.de
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LHT® E-Power temperaturstabiles Kabelschutzrohr für BorWin4 und DolWin4 Norderney ausgelegte RohrleitungenEMDS Hochleistungsklasse LHT® E-Power Kabelschutzrohr BorWin4 DolWin4 Norderney Heizelement-StumpfschweißverbindungLHT® E-Power - EMDS Kabelschutzrohr Norderney Ziehkopf Zugkopf Kettengehänge Spülbohren (HDD) LHT® E-Power - Kabelschutzrohr für BorWin4 und DolWin4 Anlandung Norderney  SchiffstransportLHT® E-Power - Kabelschutzrohr Norderney Rohrstrangtransport auf See LHT® E-Power - Kabelschutzrohr für BorWin4 DolWin4 Norderney Heizelement-Stumpfschweißverbindung Galgen SchweißmaschineLHT® E-Power - Kabelschutzrohr für BorWin4 und DolWin4 Seetransport Anlandung Norderney LHT® E-Power - Kabelschutzrohr für BorWin4 und DolWin4 Anlandung Norderney BaggertransportLHT® E-Power - Kabelschutzrohr für BorWin4 und DolWin4 Anlandung Norderney 4 flexible Rohrleitung Nordsee